Rusk   are toast bread where bread  are toasted  or baked higher temperature  which makes it
crisp and dry .Rusk  are popular bakery products among elderly  and  working class  which
supplements for  food  for many . These rusk  have longer shelf life can be kept for longer period
of time .Manufacturing process of rusk is similar to bread manufacturing except for baking of sliced
bread of different sizes  as desired . Rusk  are mostly prepared from local bakeries  except fpr few
branded rusk  majority  are available from local bakeries .

Popular variety of Rusk

  • Milk
  • Suji
  • Elaichi
  • Jeera
  • cake




Flow  chart for  rusk  manufacturing process

Ingredients  Used In  Rusk Manufacturing

Following ingredients are used  in rusk  manufacturing

Wheat  flour , baker syeast ,lactic acid ,common salt , water, hvo , sugar , rgo , malt products ,
edible starch , vitamins , edible oil ,eggs , sorbiotal  and milk products are added for  flavour and
nutritional value . Improvers such  as ammonium persulfate , calcium  phosphate , potassium
bromate , ammonium chloride and calcium carbonate  could be added .  For  preservative  
following chemical are added  ascorbic acid , vinegar , sodium diacetate, sodium or  calcium
propinate, lactic acid and acid calcium phosphate .

Rusk after being baked should be cooled and packed in tins , wrappers  which protects  t from
absorption of atmospheric  moisture .



RUSK  MANUFACTURING PROCESS -STAGES

  • Preparation of ingredients
  • ·Dough mixing
  • ·Bulk fermentation, sponge  time
  • ·Dividing (scaling)
  • ·Rounding
  • ·Moulding
  • ·Panning
  • ·Baking
  • ·Cooling
  • ·Slicing
  • Toasting or baking
  • Cooling
  • Packaging  











RUSK  PLANT & MACHINERIES

.MIXER ,DOUGH DIVIDER,ROUNDER- HANDER UP,INTER PROOVERS,MOULDER

PRESSURE BOARD,FINAL PROOVERS,CONTRAY OVEN /SWING TRAY OVEN

DEPANNER,COOLING TUNNEL,SLICER,WRAPPER PKG MACHINE


BREAD  MANUFACTURING PROCESS          TYPES OF BREAD










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