All leakages , spillages should be plugged in process .under weight /overweight of product to be monitored so as to reduce material consumption variance .
USAGE OF BY PRODUCTS
All manufacturing products results in by products by carefull categorisation these products could be eithe reprocessed /recycled into system itself or could be sold to the other manufacturer for which these products to be primary raw material .
PRODUCT DEVELOPMENT /DESIGN .
Cost savings can be obtained by modifying design /shapes/volume or changing ingrdients with same price and packaging .
To ensure that plant layout ( equipments ) is as straight as possible with less turns and twists.
MACHINE CHANGE OVERS.
Production plan should be in a such a way that there should be less of change over in machine as it takes times for change over .
In case change overs are un avoidable then spare parts or spares machine should be kept in readiness as to take less of time for change overs .
OEE ( OVER ALL MACHINE EFFICIENCY ) :
Over all machine efficiency should be calculated for each machine and recorded and machine with least efficiency should be investigated for improvement .It is highly recommended that plant goes for TPM .A schedule maintenance programm is recommended for low break down s.