Moulders and  cutters  are  the base for any biscuit industry . Plant design is based on output
from  these moulders and cutters .Different kind of  shapes and sizes can be generated
through cups and dies . Basic material for moulder or cutters  is gunmetal with anti-sticking
plastic inserted on to the cups .


Plant output  is calculated= no of cups in row x no of columns x rpm





One piece roller: Moulder or cutter has one  solid  roller on which  dies or cups are
fitted.Moulder is  fixed to the line with help of  flanges at end .







Rings type roller : Rings are fitted on roller  instead of one complete roller .This helps in
changing  damaged section with  a new ring.Depending  on rollers length the  rings are put
into moulder .







Engraved roller : Instead of dies or cups  biscuit pattern is  engraved in moulder or cutter.The
disadvantage of this moulder is that we  have to change  complete set of moulder .



Reciprocating cutter : For smaller bakeries where  we have plates rather than oven band for
baking .These type of moulder is  useful for smaller bakeries.




Cutters : These are basically used for sheet varieties here the  cups are installed and have
edges which cuts the sheet into desired  shape and size .cups can be of metal or plastic .




It is advisable to put metal detector prior  to cutters and moulders for any damage to the
moulding unit . Change over from one type to other type of moulder can be done by chain
hoist OR Hydraulic cranes .Size could vary from length  0.8 , 1.0 , 1.2 , 1.5 meters  to dia  8" ,
10" , 12" .



Rubber rollers or pressure rollers: These are roller which are placed beneath the moulders of
cutters for providing base to cut or to release dough on web .Rubber rollers can be re
rubberised to  maintain the hardness as with time we would find  that it has become very hard  
.The  ideal hardness of rubber  rollers is between 70 -80 shores .





Forcing rollersor Feed  Rollers :These  rollers are provided for moulding varieties where it
forces dough into
moulders cups or dies .These are heavy and solid rollers.




Knife : Knives are provided  at these moulders  to scrap through  the dough so that we get
flat and uniform biscuits.






Cups /Dies - metallic or plastic.: Various  type of cup and dies are available  as per requisite
size and shape .




Suppliers of Moulders and Cutters


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biscuit moulders , biscut cutter , biscuit baking process , biscuit manufacturing ,biscuit process , biscuit ingredients , biscuit making , biscuit production,biscuit packing , biscuit types , biscuits , biscuits process
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