BISCUIT PLANT



OVEN
  • check the oven  band condition .
  • check band tracking system .
  • In case  you find  oven band to be damaged from sides  cut that section andput  a new section  for the
    damaged section.
  • check all circulating  and turbelence fan its v belt and bearings.
  • check  band brush
  • check oven drive motor
  • check all burners
  • clean all nozzles for burner-change  choked nozzles.
  • change damaged electrode of burners


PACKING MACHINES
  • check  all heaters replace the damaged or non working heaters
  • check all cutter and anvil ,change the damaged one
  • check all photo sensors .
  • change damaged lugs. set stack length .
  • check all conveyors and change the damaged conveyor web
  • adjust the stack length through cross pusher.
  • syncronise spped of auto feeder and cross pusher .
  • check printer for impressions on wrapper .


CONVEYORS
  • check all rollers . replace  the damaged and worn out rollers.
  • put proper lubricant to all gear boxes.
  • adjust roller as per  web tracking
  • adjust tension of web  by rollers adjustment .


LAMINATORS

  • check the pneumatic circuit and pressure
  • check the stroke of all trolleys in laminator .
  • check all webs and rollers in laminator.



GAUGE ROLLERS
  • check chain and sprockets
  • check the geared motor
  • check the moulder or cutter  gears



UTILITIES


Compressors
Generators
Boilers
Hot Water Generators
Cooling Towers
Airconditioning and refrigeration equipments
Chilling Plants
Cold Storages
Fire fighting systems
Effluent treatment plants

More  on  bakery plant maintenance  management system





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BAKERY PLANT MAINTENANCE TIPS

World over We have many biscuit plant which have unique features and require special maintenance
requirement and skills .
Plant engineer has to ensure that machine utilisation is maximum and are maintain properly with
spares inventory .

The following are techniques which a plant engineer adopts for maintenance .

preventive maintenance:


predictive maintenance



schedule maintenance



As and  when maintenance



Annual Overhauling

Normal maintenance  routine  covers  ''COT''
C- Cleaning.  After every shift operations operators should
clean all the  equipments and in normal maintenance  day  through cleaaning should be done for  
pakcing machines , gauge rolls ,
ovn band , roller conveyors etc.small compressors should be utilised to clean syrface through
compressed air .All electrical panels to be cleanded by  Cleaning solvents like  CRC sprays .

O-  Oiling  .All gear boxes , chain,sprockets  and guide have to be lubricated  normally for food
industry we get  food grade lubricant . Food grade lubricant brands  are  ROCOL , LPS ,  .All major
rollers bearing to be lubricated .


T- Tightening .All fasterners e.g  Bolts , screw and pulleys and sprockets with keys , grouting bolts
have to checked and tightened.


By completing  above mentioned  activity  break down can be reduced
.
For cost reduction  
strategies  in
manufacturing
 
""savings for profits""

CHECK TOOLS FOR
BAKERY
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